The micro curtain coat (film coat) application used in conformal coating, which is now commonplace, was developed outside of work 40 years ago.
Two FS micro electrostatic spray methods are available: one for forming thin coatings with low viscosity materials, and one for forming coatings of several tens of μm with medium to high viscosity coating materials.
TheFS micro electrostatic spray method is a method that can form coatings in the angstrom range. This is a corona charging method in which a high voltage of -5 to 30 kV is applied to the needle at the tip of the FS micro spray gun, which generates liquid particles, from a high voltage generator. At the same time, corona charging occurs from the tip of the needle (corona pin), creating an electric field between the needle and the object to be coated. Fine particles that pass through this electric field are also charged and adhere to the object to be coated. A thin film can be formed uniformly by stacking the applied fine particles. Fine particles cannot be coated on a substrate by their inertial force alone. FS micro electrostatic spray makes it possible to extract only the fine particles and transport them, then adsorb them to the substrate by applying electrostatic force. Coating with the power of electrons has the property of concentrating the electric field on the edges, so it can be said that coverage is good. These features allow for coating of substrates with complex shapes that cannot be coated by spin coating.
FS micro electrostatic spray is used to form films of tens of μm with medium to high viscosity coating materials. The fine particles misted by the screw extension or star-shaped air cap for atomizing viscous materials are charged in an electrostatically charged corona charging area and then electrostatically coated.
Features
Thin film coating from 350 angstroms is possible.
Educed amount of coating solution used.
Can be coated on three-dimensional complex shapes.
Good edge coverage.
In order to fully utilize the effects of electrostatic coating, it is necessary to apply a sufficient charge.
新フィルムコートとして販売の「中高粘度液体の塗布方法、装置およびノズル」技術(PCT(世界各国)出願中)が、2024年7月にまず日本で特許査定されました。
尚さらに出願済である各国で、特許査定が進められます。
The PCT pending " METHOD, DEVICE, AND NOZZLE FOR APPLYING MEDIUM- TO HIGH-VISCOSITY LIQUID" was first granted a patent in Japan.
The "method, device and nozzle for applying medium to high viscosity liquids" technology (PCT pending in various countries around the world), which is being sold as a new film coat, has first been patented in Japan.
Patent applications are currently being processed in other countries where applications have already been submitted.
来週の6月12日からマイクロエレクトロニクスショー「eX-tech2024」が始まりますが、当展示会において、高粘度用の新しいフィルムパターンを備えた新しいコンフォーマルコーティングシステムを発表できることに心躍らせております。新フィルムコートシステムは、中高粘度防湿剤を高速塗布でシャープなエッジ形成と安定した成膜を形成し、コンフォーマルコーティングプロセスに伴う効率的なプロセスステップの統合によるコストダウンを実現します。
Microelectronics Show "eX-tech2024"
Shimada Appli G.K. will be exhibiting at the Microelectronics Show "eX-tech2024" starting next week on June 12th. At the Microelectronics Show Extech 2024, we are pleased to present a new conformal coating system with a new film pattern for high viscosity. The new system delivers clean edge formation and stable deposition, resulting in efficient process step integration often associated with conformal coating processes.
https://www.linkedin.com/posts/shimadaappli_coatings-conformalcoatings-selectivecoating-activity-7152643065453707265-QOnY?utm_source=share&utm_medium=member_desktop
エレップコートLSSー520MHを原液で稀釈なしで300㎜/secにて糸引き無く40-50μ塗布可能。
下記の動画参照下さい。
https://www.linkedin.com/feed/update/urn:li:activity:7183788513014808576