金相顯微鏡

金相顯微鏡

slide bearing-The Introduction of Ball Bearing and Comparison With Sliding

2014-07-07 11:53:09 | slide bearing

The ball bearingslide bearings are basic supporting components which have strict requirements and are widely used in mechanical industry and residential appliances, and they are called as the mechanical joints。 It can be said that where there is rotation, there is a bearing。

The wide applications of the bearing determine the diversity and complexity。 The strict requirements determine the importance of the quality and performance。 They are the innovated versions of the traditional bearings。 The rotors and the stators of the these bearings are lubricated by using the balls and lubricants。 The ball bearing overcome the shortcomings of short service life and instable operation of the oil seal bearings, but the cost is not increase too much。 The ball bearings rotate through the round metal balls, and therefore, the rotation of the ball bearing can be activated easily。

The bearing have the advantages of small frication resistance, small power consumption, high mechanical efficiency, easy starting, size standardization, interchangeability, easy installation, convenient assembling, convenient maintenance, compact structure, light weight, narrowed axial dimension, high precision, high rotation speed, small wear and tear, and long service life。 Some have the performance of self-aligning。 They are suitable for large scale production with reliable and stable quality and high production efficiency。

Compared with the sliding bearing, they have many advantages。 They have smaller coefficient of friction and higher transmission efficiency than those of the sliding type, the friction coefficient of the general sliding bearings is 0。08 to 0。12, and the friction coefficient of the ball bearing is only 0。001 to 0。005。 They have achieved standardization, serialization and universalization, therefore, they are suitable for mass production and supply, and they are convenient to use and maintain。 They are made of steel and processed through heat treatment。 Therefore, the ball bearings have not only high mechanical properties and long life, and they can use less expensive non-ferrous metals than the sliding types during manufacturing process。

The bearing have small gaps inside the it, and all the parts are processed with high precision。 Therefore, they have high operation precision。 At the same timePlastic bearing, the rigidity of the bearings can be enhanced through pre-load method。 Some ball bearings are able to bear radial load and axial load simultaneously, and therefore, the support structure can be simplified。 These types have high transmission efficiency and less heat generation, therefore, they can reduce lubrication oil consumption, and lubrication and maintenance are relatively easy。


sintered metal-Metal Parts Applications and Technology

2014-07-07 11:38:53 | sintered metal
sintered metal-Metal Parts Applications and Technology

Steel: the iron powder metalalloy whose carbon content is 2% to 4。3% is cast iron, the iron alloy whose carbon content is usually between 0。03% and 2% is steel。 In the Fe-C alloy, various appropriate amount of alloying elements are added to improve the strength, hardness, wear resistance and corrosion resistance and other properties of the steel。 Commonly used alloying elements are Si, Mn, Cr, Ni, Mo, W, V, Ti, Nb, B, etc。 which forms all kinds of alloy cast iron or steel alloypowder metal

Application of metal parts

Metal parts are widely used in the production and life: According to statistics, 71% of the overall structure of the Concorde supersonic aircraft is manufactured with special aluminum alloy; high-speed trains, cars and other transport continue to increase the amount of demand for aluminum; architectural decoration aluminum is more and more, which are not only beautiful, but also corrosion resistance; the aluminum wire copper wire in the power systems and household appliances exceed the amount of copper wire; aluminum foil can be used for packaging food and cigarettes; aluminum can also be used as capacitorssintered metal; the compressors, turbines, pumps and other equipment in petrifaction equipment both require wear resistance (because the rotating member and the medium will produce friction and there are impurities in the medium, etc。) but also requires the custom metal stamps with corrosion resistance (usually the media has a corrosive) and propeller in the marine transport equipment。

Treatment process:

1) Corrosion resistance and rust resistance treatment: cook black, boil blue handle is referred as phosphating, making the metal parts to have corrosion-resistantsintered metal, rust-proof performance。
2) Hardening process: the processing methods to increase in the hardness of the metal parts: 1。 Use surface carburizing to increase the surface hardness of the metal parts, the surface color will be blackish after carburizing; 2。 Quenching treatment can increase the hardness; 3。 Vacuum heat treatment improves the overall hardness。